FIBER PRODUCTION – What is cotton? Growth and production of cotton explained.

textile Designing

Cotton:

The word cotton is derived from the Arabic word qoton or qutun, which means a plant found in conquered land. Cotton is fiber that grows from the surrounding surface of seeds in the pods, or balls of a bushy mallow plant. It is composed basically of a substance called cellulose.

Principal Origin : Natural

Generic Name : Seed hair

Chemical Type : Cellulosic

Common Name : Cotton

Growth and production

Cotton is a member of the Mallow family. Its height ranges from 25 cm to over 2 m, depending upon variety, climate and agronomy. It is normally grown as an annual shrub.

Preparation of Land

The cleared land is ploughed and harrowed to breakup large lumps and remove ridges. Small furrows are opened and at the same time, the seeds are dropped in one at a time, generally with fertilizer being put in the furrow at the same time. Generally cotton is planted in February in the more southerly regions but it may be as late as June in the northernmost sections of the cotton belt. When the plants have grown to a height of 5 to 7 inches, they are generally thinned out so that there are not more than 2 or 3 plants per hill, or so that the plants are about 9 to 14” apart in rows. This is usually done by hand. Within a few weeks after the plant has emerged, the first buds appear. This consists of three triangular strapped leaflets or bracts, and the flower buds. It is at this stage when the plant is about to bear its blossom and seed, that it is most susceptible to insect damage. The principal enemy to cotton is the ball weevil. Other parts are aphids, worms, spider, mites and a number of other small insects.

Maturing of the Ball:

About 21 days after the buds are first seen, the cotton blossom appears. This is at first a creamy white to a deep yellow color. Later it becomes pink and eventually dark red. It lasts about 3 days, after which the petals fall off and the ovary ripens to form a pod which we know as the cotton ball. Next fibers push out from the coating of the seed, causing the ball to expand until it is nearly one inch in diameter and half again as long. Different varieties of cotton matures at Sowing Seed Within few weeks Within few weeks Buds 21 days Cotton Blossom white to deep yellow colou Petals fall off r Ovary ripens Expansion of cotton ball Growth of cotton different rates; usually it takes between 45 and 65 days from blossom to the open ball. The growing season, fertilizer, degree of cultivation and amount of moisture – all these factors may affect the maturing of cotton crop.

Harvesting :

With the first frost, the cotton plant normally sheds its leaves, but the balls have matured and are opened often several weeks before the first frost. When the cotton crop is defoliated all the balls are more readily exposed to the sun, and the maturity is much more uniform. Harvesting is either by hand or by picking machines.

Ginning

If the newly harvested seed cotton is wet, then it may have to be dried, using warm air, before it can be stored in large piles to await ginning. In many countries, drying is an integral part of the ginning process. “Ginning” is the separation of fibers from the seeds. It is done by special machines. The separated fibers called lint, have a staple length of between 15 and 50 mm depending on the variety. On many types of seed, there are some very short fibers, called linters. They are made of cellulose and they find many uses, including the production of man-made fibers. The seeds can also be utilised for the production of edible oil.

100 kg of clean seed-cotton yields : 35 kg of fiber 62 kg seed 3 kg of waste

The lint passes on the conveyor belt to a bailing press, where it is compressed and packaged into the standard bales of 500 pounds in weight.

Utilization

Cotton fibers are made into staple fiber yarns either by ring spinning or rotor spinning.

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